Every satellite's journey of millions of kilometres through space begins on Earth: with the shipping of sensitive and precise optical ground support equipment (OGSE) for instrument testing of GALA ((Ganymede Laser Altimeter) on the ESA satellite JUICE (Jupiter Icy Moons Explorer), performing final end-to-end testing on spacecraft level and the flawless shipment to the launch site in Kourou. This is exactly what the Deutsches Zentrum für Luft- und Raumfahrt (DLR) approached IPS Technology for because of its vast experience and available disciplines to safely transport delicate technology from cleanroom to cleanroom. The developed packaging was successfully tested by DLR in Berlin, Germany, and then deployed for transport to the satellite's integration and testing facility in Toulouse, France.
Impact, vibration, temperature and magnetic radiation
Any potential impact during transport must be excluded to ensure that nothing stands in the way of a successful launch. Tim Ummels of IPS Technology, part of Meilink, explains what is involved: "This involves strict requirements in terms of impact, vibration, temperature fluctuations and magnetic radiation. These are provided by the customer, based on which we then develop a specific packaging solution. We constantly measure in our certified test laboratory whether the packaging meets the standards or whether adjustments are needed. The packaging was then tested live situation through shipment between Berlin and Toulouse, after which the solution was released for production. The entire process consists of a steel transport assembly for cleanroom use, cleanroom bags and an insulated crate for international transport."
Here in Berlin we have finalized and tested the GALA OGSE and also used it successfully for testing in Toulouse. The transport to Toulouse and back was very good and worked as planned. Attached you'll find pictures of the setup and the preparation for sending. Thank you again for your support!
Christian Althaus
AIV and Optomechanics Engineer
Deutsches Zentrum für Luft- und Raumfahrt (DLR)
Christian Althaus (DLR) testing procedures of the OGSE in the laboratory at DLR, Berlin
Jan Binger (DLR) doing last working steps before shipping the OGSE with IPS’ packaging solution.
Numerous Meilink disciplines
Overall direction, design and testing were carried out by IPS, Precision Cleaning and cleanroom bags were supplied by Innovar and the insulated transport cases were manufactured by Meilink in Schijndel. We were able to provide a vital contribution to successfully launching satellites and securing crucial space missions by seamlessly linking disciplines across multiple Meilink sites. We are truly proud of the success for our customers!
Would you like to learn more?
Would you like to learn more about packaging and transport options for valuable and sensitive high-tech equipment? Have a look at IPS Technology or contact us at: +31 40 2647 200.
